Metalcasting is one of the
oldest technologies known to humans. And today, even though the equipment
is very sophisticated, the actual process is remarkably similar to those
oldest known operations. At Globe Iron Foundry we use this technology to
produce cast iron parts for any number of industries-mostly equipment and
durable goods manufacturers.
The Process:
The first step is pattern
construction-made of either wood, metal or plastic. This pattern is fabricated
using customer blueprint or sample. Or, your existing pattern may be utilized
as well.
A mold is made by packing and
ramming sand around your pattern. Then the pattern is drawn from the mold,
leaving a cavity that represents the casting shape. The pattern may then
be reused any number of times to repeat the process.
Molten Iron is poured into
the mold, filling the cavity left behind.
The metal is left in the mold
to cool which is then deposited into a vibrating shakeout that separates
the casting from the sand.
The product (at this point
known as the raw casting) is then shot and tumble-blasted in order to remove
any sand crust or large flashing.
This casting is then separated
from it's gates, risers and sprues and taken to a grinding station for removal
of the parting line and any small flashing. |
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Globe produces any type of
casting in all grades of ductile, gray and alloyed irons.
From one unit to a full production
run, Globe can meet your requirements. From ounces to tons, we have the
capabilities you need.
Our production facilities include
fully automated, high production Hunter molding systems, lower to medium
production jolt squeezers, a cope and drag production line, a spacious no-bake
floor molding center and four electric induction furnaces, representing 25,000
pounds of metal at any one time. |